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Pilot

Solid State Reduction

Solid state reduction of iron oxide pellets and fines using hydrogen-rich gas mixtures is a key pathway toward green steelmaking. Our pilot programme at the Durgapur facility has demonstrated reduction …

Research Partners

Hindustan Zinc IIT Madras MECON Limited

Project Overview

Solid state reduction of iron oxide pellets and fines using hydrogen-rich gas mixtures is a key pathway toward green steelmaking. Our pilot programme at the Durgapur facility has demonstrated reduction of iron ore pellets to metallic iron (metallisation >92%) at temperatures below 1000°C using H₂-N₂ gas blends. This eliminates the need for coke-based reductants and reduces CO₂ emissions by up to 70% compared to BF-BOF routes. Current work focuses on scaling the reactor design and optimising gas circulation economics.

Timeline

Jun 2023 — Dec 2025 (Pilot)

Downloads

Pilot Plant Design Basis
Reduction Kinetics Paper
Emissions Comparison Report

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At a glance
Key benefits
Video
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